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LNG special low temperature valve / Product

Product Name: LNG Natural Gas Flange Pull-off Valve

Model: see details

Caliber: DN6-DN80

Pressure: 1.0-42MPa

Material: Stainless steel

Product introduction

Model: QJ-50ERCLDF-HG40FLNG Natural Gas Flange Pull-off Valve Introduction: The low-temperature pull-off valve produced by Jiangsu Zhongli Valve is suitable for various chemicals such as LNG, liquid nitrogen, liquid oxygen, liquid carbon dioxide, liquid ammonia Loading and unloading of media.

Text content

QJ-50ERCLDF-HG40F Model: QJ-50ERCLDF-HG40F

简介: Brief introduction of LNG natural gas flange pull-off valve :

LNG)、液氮、液氧、液态二氧化碳、液氨等各种化工介质的装卸领域。 The low-temperature pull-off valve produced by Jiangsu Zhongli Valve is suitable for the loading and unloading of various chemical media such as liquefied natural gas ( LNG), liquid nitrogen, liquid oxygen, liquid carbon dioxide, and liquid ammonia.

The flange low temperature pull-off valve is a mechanism installed at the connection end of the hose and the transmission pipeline, and is used to automatically and quickly disconnect the tank truck from the transmission pipeline (or equipment) in an emergency. The liquid pipe is equipped with the pull-off valve. When the liquid-filling pipe is broken, it can ensure that the liquid does not leak, ensure personal safety, reduce accident losses, and avoid environmental pollution.

的的 性能参数 Performance parameters of LNG natural gas flanged pull-off valve :

1. Nominal diameter: DN25, 32, 40, 50, 65, 80, 100;

2. Nominal pressure: PN0.6, 1.0, 1.6, 2.5, 4.0, 5.0MPa;

3. Working temperature: -196 ℃ ~ 60 ℃

4. Material: The shell is made of low temperature resistant austenitic stainless steel forging, which is cryogenically treated during manufacture; the sealing material is made of low temperature resistant polytetrafluoroethylene, lined with an elastic stainless steel skeleton, and the sealing surface is ground to meet the sealing requirements.

5. Sealability: zero leakage;

6. Performance:

1) Automatic and rapid breaking of loading and unloading equipment in emergency situations;

2) "Pull off" does not occur during normal operation;

3) The two parts separated after pulling off can effectively seal.

结构原理 Structure principle of LNG natural gas flange pull-off valve :

主体由两个切断阀组成,切断阀一般为采用弹簧力关闭的单向阀,单向阀主要由壳体、阀瓣、主密封圈、主密封座、导流板等组成;两切断阀靠三只拉断螺栓连接,紧急情况下随着槽车的“逃逸”软管直接拉断连接螺栓,无须电、液等外加动力。 The main body of the LNG natural gas flanged pull-off valve is composed of two shut-off valves. The shut-off valve is generally a check valve closed by spring force. The two cut-off valves are connected by three pull-off bolts. In an emergency, the connection bolts are directly pulled off along with the "escape" hose of the tank car, without the need for external power such as electricity and hydraulic power. This set of unloading equipment mainly consists of hoses (high-pressure hoses or metal hoses), quick connectors, emergency pull-off valves and special ball valves. 槽车正常装卸时,软管处于松弛自由状态;当槽车驰离,其接口进入警戒区时, 软管张紧并逐渐延伸拉长,当超出极限范围后进入脱离区,瞬间紧急脱离装置的拉断螺栓断裂,实现装置分离;分离后,一个单向阀留在发油台管线上,另一个留在软管上,在内部弹簧力的作用下均实现密封。 Description of the disengagement process: When the tanker is normally loaded and unloaded, the hose is in a relaxed and free state; when the tanker is lifted away and its interface enters the warning zone, the hose is stretched and gradually stretched. When it exceeds the limit, it enters the disengagement zone. The pull-off bolt of the emergency disengagement device is broken to realize the device separation; after separation, one check valve is left on the oil platform pipeline and the other is left on the hose, which are sealed under the action of the internal spring force.

PN2.5MPa的紧急拉断阀拉断力参考值为:规格为25DERC的直线拉断力750~950kgf;规格为32DERC直线拉断力1000~1100 kgf;规格为40DERC直线拉断力1200~1300 kgf;规格为50DERC直线拉断力1300~1500 kgf;规格为65DERC直线拉断力1800~2000 kgf;规格为80DERC直线拉断力2000~2200 kgf;规格为100DERC直线拉断力3000~3500 kgf;规格为150DERC直线拉断力5500~6000 kgf。 The reference value of the breaking force of an emergency pull-off valve with a normal pressure of PN2.5MPa is: a straight-line breaking force of 25DERC 750 ~ 950kgf; a straight-line breaking force of 32DERC 1000-1100 kgf; a straight-line breaking force 1200 ~ 1300 kgf; specification is 50DERC straight line breaking force 1300 ~ 1500 kgf; specification is 65DERC straight line breaking force 1800 ~ 2000 kgf; specification is 80DERC straight line breaking force 2000 ~ 2200 kgf; specification is 100DERC straight line breaking force 3000 ~ 3500 kgf; specifications are 150DERC linear breaking force 5500 ~ 6000 kgf.

2.2.2 Recovery after separation:

Restore the work after draining the pipeline.

1) Retrieve the hose pulled by the tank truck and check whether the hose is damaged. If damaged, replace it.

2) Check whether the main seals of the two shut-off valves are damaged (burned out). If they are damaged, remove the main seal seat and replace the main seal.

3) Check whether the secondary seal is damaged (burned out), and replace if damaged.

4) Press the secondary seal into the groove of the one-way valve left on the pipeline, and it can be greased.

5) Close the two check valves along the clapper guide hole.

6) Replace the two cut-off valves with new pull-off bolts. When connecting the pull-off bolt, pretension it with bare hands, and then tighten the pull-off bolt with a preset torque wrench.

Material of main parts.

Choose different materials according to different media:

Main parts reference

Material: valve body, gland, valve disc, deflector SS304, SS316, etc .;

Pull off the bolt: 45 #, Cr12, SS304, H62, etc .;

Primary and secondary seals: low temperature resistant polytetrafluoroethylene (PTFE), graphite, etc.

4. 测试(Q320706JBI01-2008) Experimental test (Q320706JBI01-2008)


Nominal

The way to


Shell strength test

Seal test

Low temperature test

Breaking test

time

test pressure

time

test pressure

Liquid nitrogen, pressure 0.6 Mpa, stabilized for 30 minutes, there shall be no leakage, smoke, or breakage of the bolt.

1 for every 10 units, less than 10 for each lot

DN25 ~ 805

5

Water pressure, 1.5 times the nominal pressure, no leakage

5

Water pressure, 1.1 times the nominal pressure, no leakage

DN100 ~ 150

10

10

要求及注意点 LNG natural gas flange pull-off valve requirements and attention points :

1) The hose is a metal hose, and the wall thickness of the corrugated pipe should be greater than 0.5mm; if the wall thickness is less than 0.5mm, a corresponding wire rope should be added in the cavity to increase the tensile strength of the metal hose.

2) After emergency disconnection, the pump must be stopped quickly and the pipeline pressure must be removed.

3) Do not use external force to squeeze the valve flap before the pipeline is evacuated, otherwise it will cause medium leakage.

4) When the liquid phase emergency pull-off valve is installed, the front end of the valve should be supported by a bracket to reduce the impact.

5) Leakage treatment of low-temperature pull-off valve: The internal leakage of low-temperature valve is the damage to the sealing surface of the valve. Because the low-temperature valve is a soft seal structure, you can use a wrench to tighten it first. If it is still leaking, the valve seat may be damaged and the valve needs to be replaced.

There are two types of leakage of the external valve of the low temperature valve: the leakage of the valve body flange or the leakage of the two check valves. Generally, the fastening method is used to handle or replace the gasket.

5.Sales service:

/江苏中力阀门有限公司有大量的紧急拉断阀备件以应急需,我们对已销售的各种规格的紧急拉断阀提供服务和维修便利。 Pull-off valve manufacturers / Jiangsu Zhongli Valve Co., Ltd. has a large number of emergency pull-off valve spare parts for emergency needs. We provide services and maintenance convenience for various types of emergency pull-off valves that have been sold.


 



  


Jiangsu Zhongli Valve Co., Ltd. (formerly Funing Zhongli Valve Manufactory) Copyright Tel: 0515-88239100 / 0515-87236800 Fax: 0515-88239300

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